Rogers RT5870 & RT5880 High-Frequency PCB Materials: Dk, Df, Sizes and Applications Explained

Two flagship PTFE laminates compared — Dk 2.33 vs 2.20, Df, standard panel sizes, thickness options and the applications each one fits best.

Table of Contents

High-frequency circuit design lives and dies by stable dielectric performance, especially in RF, microwave and millimeter-wave systems. RT5870 and RT5880 — both PTFE-based laminates — are widely used in antenna systems, radar modules, satellite communications and 5G infrastructure for their low dielectric loss and excellent electrical stability.

Key Electrical Properties

Both are PTFE laminates engineered for high-frequency use, offering low Dk and ultra-low Df:

  • RT5870 — Dielectric Constant (Dk): 2.33 ± 0.02 @ 10 GHz; Dissipation Factor (Df): ≤ 0.0012 @ 10 GHz
  • RT5880 — Dielectric Constant (Dk): 2.20 ± 0.02 @ 10 GHz; Dissipation Factor (Df): ≤ 0.0009 @ 10 GHz

RT5880’s slightly lower Dk and loss make it the better fit for ultra-high-frequency and low-loss transmission designs.

Material Comparison Overview

Same laminate family, two different optimizations — the comparison below shows where each one fits.

RF-35TC high-frequency PCB material with DK 3.50 for RF applications
Rogers RT5870 and RT5880 PTFE laminate comparison overview

Typical applications for both materials:

  • Patch antennas
  • Radar modules
  • Satellite communication systems
  • 5G base station RF boards
  • Microwave filters and couplers

Standard Sizes and Fabrication Options

Both laminates come in industry-standard sheet formats that support scalable PCB manufacturing:

  • Standard panel sizes — 12 × 18 inches, 18 × 24 inches
  • Standard thickness options — 0.127 mm, 0.254 mm, 0.381 mm, 0.508 mm, 0.787 mm, 1.575 mm, 3.175 mm
  • Copper cladding options — 0.5 oz, 1 oz

These configurations suit compact RF modules as well as large antenna array systems.

Electrical Performance Advantages

The main advantages of RT5870 and RT5880 include extremely low signal loss at microwave frequencies, stable dielectric performance across frequency changes, excellent dimensional stability, suitability for multilayer RF and hybrid PCB structures, and reliable performance in harsh environmental conditions.

That mix is exactly why aerospace, defense and high-speed wireless systems keep specifying them.

Electrical performance curves comparing RT5870 and RT5880 laminate dissipation factor across frequency

Industry Context and Manufacturer

Both materials come from Rogers Corporation, a global leader in high-performance engineered materials for RF and microwave applications. Its RO4000 and RO3000 series laminates are widely adopted in next-generation wireless communication systems. For the hydrocarbon-ceramic alternative with easier processing, see our RO4350B overview.

Design Considerations

When selecting between RT5870 and RT5880, engineers typically evaluate operating frequency range, insertion loss requirements, impedance stability, thermal and mechanical constraints, and the manufacturing cost versus performance balance.

RT5880 is often preferred for ultra-low-loss antenna designs, while RT5870 wins where cost-performance balance matters. If you are still building the fundamentals, start with our high-frequency PCB guide.

Frequently Asked Questions

Common questions about Rogers RT5870 and RT5880 laminates.

What is the main difference between RT5870 and RT5880?

RT5880 runs a lower dielectric constant (2.20 vs 2.33) and lower loss tangent, so it wins on ultra-high-frequency, low-loss designs; RT5870 offers a better cost-performance balance for general RF work.

Are RT5870 and RT5880 suitable for 5G antennas?

Yes — both are widely used in 5G antenna and RF front-end designs thanks to their stable performance across frequency and temperature.

Which thickness is most commonly used?

0.254 mm and 0.508 mm are the volume favorites, though the full range runs from 0.127 mm up to 3.175 mm.

Can these materials be used in multilayer PCB structures?

Frequently — usually as hybrid stack-ups where FR-4 handles the non-RF layers, which keeps cost down without sacrificing RF performance.

What panel sizes and copper weights are available?

Standard sheets come in 12 × 18 and 18 × 24 inches, with 0.5 oz or 1 oz copper cladding.

Need Help Building a High-Frequency Hybrid PCB?

Send us your stack-up and material combination. Our engineering team will review the lamination plan, drilling and plating strategy, then quote your hybrid RF board.

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