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Rogers PCB Manufacturing

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What Is Rogers PCB Manufacturing at HF PCB PRO?

All nine Rogers laminates below are processed daily — RO4000 series that behaves like FR-4, RO3000 series for mmWave, and RT/duroid for the lowest loss. Hybrid Rogers + FR-4 stack-ups are one of our most requested builds.

9
Rogers laminates routinely processed (see Materials pages)
2.2 – 10.2
Dk range: RT5880 to RO3010
0.0009
Lowest Df in the range (RT5880)
12 oz
Finished copper available on Rogers substrates

Design Guidelines

Decisions that belong in your design phase — we confirm all of them at DFM before production.

RO4000 series: FR-4-like processing

RO4350B and RO4003C use standard FR-4 prepregs — cost-effective multilayer RF without PTFE bonding films.

RT/duroid: handle with care

Soft PTFE needs tuned drilling and plating parameters — we run them daily.

Hybrid by default

Rogers RF layers + FR-4 digital layers cut material cost 30–60% on multilayer designs.

High-Dk RO3010 / RO6010

Compact antennas and dielectric loading — brittle materials routed with material-specific parameters.

Manufacturing Challenges — and How We Handle Them

The failure modes that ruin rogers builds elsewhere; these are controlled steps on our floor.

Bondply lamination on RO3000

Fusion bonding versus prepreg bonding changes loss and registration — the call is made at DFM, with you.

Drill quality on PTFE

Smeared holes kill plated-via reliability; desmear chemistry is Rogers-specific.

Copper roughness on RT5880

At 40+ GHz, foil choice is a design parameter — we match it to your band.

Warpage on thick hybrids

Rogers + FR-4 CTE mismatch stresses thick boards; symmetric construction keeps them flat.

Why Fabricate Rogers PCB with HF PCB PRO

Capability-backed reasons — every number on this page comes from our own process capability sheet.

Daily-run Rogers specialist

Not an occasional material — a stocking program.

Impedance verified per panel

Coupon-tested, reported with shipment.

Thick copper + Rogers

Power amplifiers with 12 oz on RO4350B are routine for us.

Backdrilling on Rogers

High-speed Rogers channels get stub-free vias in-house.

Related Services

Keep exploring the capability chain — most projects touch more than one of these.

Send Your Rogers PCB Stack-Up — Get a Firm Answer

Upload your Gerber files. Our engineers reply within 24 hours with layer count, material, impedance tolerance and lead time — free DFM review included.

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